As a pioneer in electro-mechanical differential technology (SETCON^®) for industrial applications, we are constantly striving to further improve and optimize our systems. We focus on the design, the calculation and the analysis of our systems in order to guarantee excellent results on our test benches and afterwards in the field. We use the latest and most advanced analysis tools that go far beyond industrial standards.

A recent study at the MES2018 conference in cooperation with the company AVL List GmbH from Graz / Austria shows which innovative way SET goes in its calculations. Under the slogan “Virtual Model Approach” virtual and highly dynamic models of the entire drive train are mapped. All environmental influences (e.g. mains fluctuations) and their effects on the SETCON^® system are taken into account. This allows better than ever to eliminate design weaknesses at a very early stage of development and later ensure reliable and long-lasting operation of the drive.

Here you find the link to the publication: Development of industrial continuously variable electro-mechanical drivetrain system based on virtual model approach

Fluctuating electricity and oil prices, stricter Eco-design guidelines, and stricter environmental regulations mean that there is a growing need for high-efficiency variable speed drives. Already today, more than 50% of all compressor and pump systems over 3MW driven power are speed controlled. Inspired by this progress, SET has developed a new and innovative drive technology called SETCON^®. The system is characterized by:

1. Highest energy efficiency (up to 97%)
2. Robust and reliable design through the use of industrial standard components (multiple sourcing) and minimum number of e-components
3. Wide range of application from large turbo machines (pumps, compressors, fans, blowers and turbines) up to variable speed processes of mills, conveyor belts or wind turbines
4. Lowest life-cycle costs due to optimized system technology and reduced service requirements
5. Footprint optimization of the gear unit for retrofit/upgrade projects to maintain existing infrastructure such as base plate, Main Motor or cooling system and to improve efficiency and process control

The latest edition of BEKOnews from the company BEKO (www.beko.at) reports on the excellent cooperation with SET GmbH. Together, a high-performance test bench was developed and realized for an international customer.

The digitization experts at BEKO’s Hardware and Software Development Competence Center are already a SET partner since 2017. The BEKO team developed the measuring software for the transmission test bench, where the mechanical components of train and subway gearboxes undergo comprehensive quality testing during their development phase. The test bench can measure and record vibrations, temperatures, speeds and torques up to 100,000 samples per second for up to 200 channels.

Link to article (only German version is availiable): BEKOnews: BEKO’s digitization know-how under testing conditions

In addition to our innovative products for speed control in industrial and wind power application, SET offers its customers tailor-made engineering service. From mechanical and electrical engineering to simulation and automation, SET offers a comprehensive portfolio of service. For the individual e-motor test lab and gearbox test bench development, we combine our interdisciplinary application know-how.

For our current Engineering Folder please click >here<. 

The new SETCON product folder is now available for download. Simply click on the image below and start download.

For constructing new drive systems, SETCON presents the best solution for high energy savings and low investment costs. Due to the reduced package size, lower oil volume/oil cooling, minor heat generation/air conditioning and pipework, the investments will be minimized.

Furthermore, the Main Motor can be downsized by up to 20% of total power rating, influencing total project costs positively.

For Retrofits, SETCON can be implemented into existing drive systems without repositioning main components in most cases. By replacing, e.g., a hydro-dynamic Coupling, the Main Motor as well as the Driven Machine remain in an original state. Both the mechanical and electrical interfaces are ideally matched to replace existing drives.

SETCON has the potential to boost both efficiency and performance and to ensure a sustainable and reliable operation.

Recently SET carried out an organizational repositioning process. Due to a new market segmentation, supply structure and product identity, SET is introducing a new product name for its industrial EMDS Technology: SETCON®.

It is based on SET´s in-house core technology and will replace the product name Contron. Furthermore, SETCON® guarantees highest quality, durability and maximum reliability to its customers. A newly developed footprint optimization makes SETCON® more flexible than ever and gives a competitive advantage for new project implementations. Especially for retrofit projects SETCON® integration and replacement of existing drive concepts have never been so simple and cost saving before.

SETCON® will be developed, manufactured and tested at SET GmbH in Austria, in the heart of Europe. This will assure a high added value due to unique technological leadership and extensive experience in drive-train technology.

For further information or inquiry of new sales material please contact us.

In the latest issue of magazine „FACTORY“, the electro-mechanical differential system of SET Sustainable Energy Solutions and the project in cooperation with Sulzer (Deutschland) Pump GmbH at the PCK Refinery in Schwedt, Germany is presented. To read the whole article, please klick [here].

The Austrian professional journal “MaschinenMarkt” has published the new drive technology CONTRON (Today SETCON®) by SET GmbH in its latest issue. Mr. Maximilian Hehenberger, the head of business development and sales at SET GmbH, presents this innovative solution in his article with the title ”Innovative Dreh-Zahlregelung”. To read the whole article, please click [here]

SET GmbH was able to secure a respectable place among the three most innovative companies at the Carinthian Innovative and Research Prize 2016: