At hot and dry ambient conditions, SETCON Gearbox maintains highly efficient performance. The air-cooled option of the SETCON variable speed gearbox provides low cooling requirements, as it operates without any water supply or working oil. Due to its innovative technology of power regeneration, SETCON gearbox stands out in the market.
Don’t miss the video to glance into the details:
More video content about the technology of the SETCON electro-mechanical gearbox at the SET Channel
We are thrilled to announce a new milestone in our project collaboration between Sulzer and SET. This exciting project partnership marks a significant step forward in delivering such a new cutting-edge technology as SETCON variable speed gearbox.
What is the SETCON Gearbox?
The SETCON gearbox is a state-of-the-art variable speed gearbox that stands at the forefront of modern engineering. Designed to deliver exceptional performance and reliability, this advanced gearbox ensures optimal power transfer, enhanced efficiency, and unparalleled durability. It’s set to revolutionize the variable speed market, offering numerous benefits for workflows and output quality.
Why is This Implementation a Game-Changer?
Enhanced Efficiency: The SETCON gearbox is engineered to minimize energy losses and ensuring maximum efficiency driving high power pumps and compressors. This translates to lower operational costs and a reduced environmental footprint, aligning perfectly with global sustainability goals.
Increased Durability: Constructed with top-tier materials and precision engineering, the SETCON gearbox promises long-lasting performance and reduced maintenance needs. This means less downtime and more consistent productivity for operations.
Improved Performance: The advanced design of the SETCON gearbox provides smoother operation and better handling of load variations. This results in improved performance and better outcomes for operators.
SETCON variable speed gearbox
Stay tuned for more updates and behind-the-scenes insights into this exciting development. Together, we are driving the future of engineering excellence!
Feel free to share your thoughts and questions in the comments below! Let’s propel forward together!
Recently, SET showcased outstanding results during the internal Factory Acceptance Test (FAT) of SETCON variable speed gearbox, in collaboration with our valued customer from Oman.
The innovative SETCON SC4A, engineered to deliver variable speed to a 4.1 MW crude oil booster pump, has been designed to excel in hazardous environments and withstand ambient temperatures of up to 55°C. Its exceptional energy efficiency performance promises significant power savings and reduced CO2 emissions compared to conventional Variable Speed Drives (VSDs), offering substantial benefits to our customer.
Congratulations to the entire SET Sustainable Energy Technologies GmbH team on their remarkable achievement in contributing to our latest Oil & Gas project. We eagerly anticipate witnessing the deployment of this state-of-the-art SETCON gearbox at the customer’s site.
SETSustainable Energy Technologies GmbH celebrates the International Day of Education and appreciates the value of professional development. This year, SET participates in the joint qualification program by Carinthian Economic Development Fund (KWF Kärntner Wirtschaftsförderungsfonds). We aim to support employees in professional growth and expand international networks.
– said the Executive Director of the International Energy Agency (IEA) Fatih Birol in the frame of World Economic Forum 2024 this week:
“Investments in energy efficiency are the most important now. In most cases, they pay back in 2-3 years… Even regardless of climate, just for our pockets, for our energy security, and also remain competitive. The companies who do NOT put enough emphasis on energy efficiency will be less competitive vis-a-vis others. This is a real fact now”.
In Inspirational Role Models Month, SET Sustainable Energy Technologies GmbH aims to remind the importance of constant development. Improve the performance of both, #new_business and #retrofit projects with SETCON variable-speed gearbox.
For #retrofit projects, SETCON Servos increase the total Drive train power by app. 15% without necessary Main Drive modifications. With the matching footprint with geared fluid couplings, SETCON can reuse the anchor points to make the implementation even more cost- and time-effective. The installation may be done without major foundation changes and within only 15 days on average (for further information see: SET project with swb Erzeugung AG, Germany).
SETCON variable speed gearbox would also benefit the #new_business projects with its energy efficiency up to 97% and highly competitive efficiency in a partial load. SETCON design may include an integrated lubrication oil system to supply a Main drive and a Driven Machine inclusively. And with very small low-voltage electronics, SETCON has a very compact packaging size.
For SET as a company, the ultimate goal is to take a new, advanced, and reliable path in drive technology.
“It is important to bring inspiration to both the working team and the industry in general. At SET, we encourage R&D to continuously innovate our variable-speed technology. SETCON ensures minimal energy losses to provide the market with one of the most efficient and sustainable solutions,” comments Maximilian Hehenberger, the SET COO.
Inspirational Role Models Month is celebrated every November to remind the significance of a leading example in any community.
Our company SET Sustainable Energy Technologies GmbH is delighted to announce to be selected by Petroleum Development Oman (PDO) for the implementation of a SETCON electro-mechanical variable-speed gearbox for the Nahada-1 Booster Station at Fahud Plant in Oman.
In this project, Sulzer Ltd. will be responsible for the delivery of the complete new crude oil booster pump string, involving a high-efficient SETCON SC4A unit. Furthermore, the companies Arabian Industries Projects L.L.C. and PETROFAC E&C Oman L.L.C. have been awarded as main contractor and engineering subcontractor respectively
The SETCON unit itself has an output power capacity of app. 4.1 MW and output speed of app. 4,850 rpm. Furthermore, it is designed to operate at ambient outdoor temperature conditions ranging from 5°C to 60°C, with a lube oil system referring to API 614 STD and a machinery protection system acc. API 670 STD.
SETCON was considered as the best solution for this application, due to its high efficiency performance, low voltage electronics and optimized installation space for potential follow-up retrofit projects. By choosing SETCON solution, PDO Petroleum Development Oman L.L.C. demonstrates their commitment to sustainability and reducing their carbon footprint.
Oman government has been taking steps towards energy efficiency and zero-carbon for years through several initiatives and policies aimed at reducing carbon emissions, as well as and increasing the use of renewable energy sources. Furthermore, the Omani government has implemented a number of energy efficiency measures, such as introducing regulations for energy-efficient buildings and appliances, promoting public transportation, and encouraging energy conservation practices in industries.
This project aligns with Oman’s efforts towards energy efficiency and sustainability, including their goal of reaching net-zero emissions by 2050, in line with the Paris Agreement objective of limiting global warming to 1.5°C. We are proud to be a part of this important initiative and look forward to continuing to contribute to a sustainable future for Oman.
About Petroleum Development Oman (PDO)
Petroleum Development Oman (PDO) is the leading exploration and production company in the Sultanate of Oman. We deliver the majority of the country’s crude oil production and natural gas supply, but above all we focus on delivering excellence, growth and sustainable value creation within and well beyond our industry. The company is owned by the Government of Oman (which has a 60% interest), the Shell Group (which has a 34% interest), Total (which has a 4% interest) and Partex (which has a 2% interest). Gas fields and processing plants are operated by PDO exclusively on behalf of the Government
About SULZER
Sulzer is a global leader in fluid engineering and chemical processing applications. They specialize in energy-efficient pumping, agitation, mixing, separation, purification, crystallization and polymerization technologies for fluids of all types. Their solutions enable carbon emission reductions, development of polymers from biological sources, recycling of plastic waste and textiles, and efficient power storage. Sulzer’s customers benefit from their commitment to innovation, performance and quality through their responsive network of 180 excellent manufacturing facilities and service centres across the globe. Sulzer is headquartered in Winterthur, Switzerland, since 1834.
SET (Sustainable Energy Technologies) GmbH is delighted to announce the receipt of an order from the international energy company RWE Generation SE. The project will be implemented at the HKM thermal power plant Duisburg-Huckingen, Germany. It involves the replacement of an existing Voith R17 KGS hydro-dynamic geared coupling with the highly efficient SETCON® – electro-mechanical variable speed gearbox.
With a rated power of 5 750 kW and a rated output speed of 6 282 rpm, SETCON® is perfectly suited to meet on-site conditions, due to the matching gearbox footprint, which reduces implementation time and effort substantially. Furthermore, it will deliver significant energy savings compared to the status quo, with an average energy saving of more than 1 000 kW continuously.
In addition to the immediate benefits of increased efficiency, this project has the potential to lead to a follow-up order from RWE after the successful operation of this first SETCON® unit. This represents a major step forward in the efforts of SET GmbH together with RWE to reduce energy consumption and to promote sustainable practices in the power generation industry.
Energy efficiency is critical as it minimizes the amount of energy required, leading to lower energy costs, reduced greenhouse gas emissions, and improved energy security. Most recent investigations also confirm that energy efficiency is one of the most powerful methods for reducing energy-related emissions. Therefore, governments and organizations globally are enhancing energy efficiency through various policies and initiatives to set maximum energy efficiency levels for products and buildings. These initiatives have further promoted the utilization of energy-efficient technologies and practices, reducing energy consumption, emissions, and costs. SET GmbH is proud to be contributing to the shift towards energy efficiency and is confident that SETCON® technology will play an important role in meeting the growing demand for sustainable and environmentally relevant solutions.
About RWE RWE is leading the way to a green energy world. With an extensive investment and growth strategy, the company will expand its powerful, green generation capacity to 50 gigawatts internationally by 2030. RWE is investing more than €50 billion gross for this purpose in this decade. The portfolio is based on offshore and onshore wind, solar, hydrogen, batteries, biomass, and gas. RWE Supply & Trading provides tailored energy solutions for large customers. RWE has locations in the attractive markets of Europe, North America, and the Asia-Pacific region. The company is responsibly phasing out nuclear energy and coal. Government-mandated phaseout roadmaps have been defined for both energy sources. RWE employs around 19,000 people worldwide and has a clear target: to get to net zero by 2040. On its way there, the company has set itself ambitious targets for all activities that cause greenhouse gas emissions. The Science Based Targets initiative has confirmed that these emission reduction targets are in line with the Paris Agreement. Very much in the spirit of the company’s purpose: Our energy for a sustainable life. https://www.rwe.com/
About HKM GmbH Hüttenwerke Krupp Mannesmann GmbH has a core workforce of 3,000 employees and 191 trainees. The company produces 4.2 million tons of steel a year, which is processed into a wide range of everyday products, such as car bodies, washing machines and wind turbines. https://www.hkm.de/
About SETCON® SETCON® is SET’s proprietary electro-mechanical variable-speed gearbox designated to control the speed of large pumps and compressors. Compared to other variable-speed concepts, SETCON shows the highest overall efficiency and it is pioneering in terms of reliability and flexibility. Additionally, thanks to its matching footprint, SETCON is the ideal solution to replace low-efficient hydro-dynamic geared couplings.
SET GmbH and Hasske and Meermann Antriebstechnik GmbH (HuM) have recently reached an agreement to work together as selling partners. HuM will support SET to acquire customer projects in Northern and Central Germany.
The company HuM has many years of experience and market knowledge in sales of drive technology products for different industrial applications, such as heavy-duty gearboxes and couplings for the steel industry and turbo gearboxes and high-speed couplings for turbines, compressors and pumps. HuM is representing and supporting the local business of its brand partners with a reputation of great dedication and expertise both to OEM and end-customers.
Together with the excellent market knowledge and experience of HuM, we look forward to bringing a lasting advantage and highest overall efficiency to the industry with our modern variable-speed drives “SETCON”.
About H u. M Hasske und Meermann Antriebstechnik GmbH (HuM)
The company HuM was founded in the year 1966. From 5 locations in Germany HuM serves over 5.000 active customers and offers a coordinated product range from first-class manufacturers with regional added value. The distribution of individual components, ready-to-install assemblies and customized concepts is a core competence of HuM. For further information please visit: https://www.hasskeundmeermann.de
